Softening Hard CMOS Electronics through Manufacturable Heterogeneous Integration

By Muhammad Mustafa Hussain

Electrical Engineering, ing Abdullah University of Science and Technology (KAUST), Thuwal, Kingdom of Saudi Arabia

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Abstract

We live in the age of information where electronics play critical role in our daily life. Moore’s Law: performance over cost has inspired innovation in complementary metal oxide semiconductor (CMOS) technology enabled high performance, ultra-scaled CMOS electronics. Moving forward as Internet of Everything (IoE) seamlessly connects people, process, device and data – can CMOS technology be expanded further to achieve new features in CMOS electronics while maintaining and/or strengthening existing attributes? Will the functionalities over cost be advantageous? Can the existing applications be further strengthened and/or diversified? What potential applications may emerge?

To address these questions, I will discuss rational design of materials, processes and devices to develop robust manufacturing processes through heterogeneous integration of state-of-the-art CMOS technologies to transform conventional high performance but rigid CMOS electronics into fully compliant one; various printing techniques (inkjet for interconnects, 3D printing for encapsulation); electrochemical deposition (ECD) for through polymer via (TPV); automated transfer; Lego like lock and key assembly; non-functionalized household papers and other responsive materials based sensors and actuators, respectively and finally their roll-to-roll processing to achieve nature inspired fully compliant in-plane and out-of-plane CMOS electronics for emerging IoE applications.

Bio

Muhammad Mustafa Hussain Mustafa (PhD, ECE, UT Austin, Dec 2005) is a Professor of Electrical Engineering, KAUST. He was Program Manager in SEMATECH (2008-2009) and Process Integration Lead for 22 nm node FinFET CMOS in Texas Instruments (2006-2008). His research is focused on futuristic electronics which has received support from DARPA, Boeing, Lockheed Martin, GSK-Novartis and SABIC. He has authored 300+ research papers and patents. His students are serving as researchers in MIT, Caltech, UC Berkeley, Harvard, UCLA, TSMC, and DOW Chemicals. He is a Fellow of American Physical Society and Institute of Physics, a distinguished lecturer of IEEE Electron Devices Society, and an Editor of IEEE T-ED.

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Cite this work

Researchers should cite this work as follows:

  • Muhammad Mustafa Hussain (2018), "Softening Hard CMOS Electronics through Manufacturable Heterogeneous Integration," https://nanohub.org/resources/28375.

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Room 1001, Birck Nanotechnology Center, Purdue University, West Lafayette, IN

Softening Hard CMOS Electronics through Manufacturable Heterogeneous Integration
  • Softening Hard CMOS Electronics through Manufacturable Heterogeneous Integration 1. Softening Hard CMOS Electronic… 0
    00:00/00:00
  • CMOS Electronics: Past, Present and Future 2. CMOS Electronics: Past, Presen… 16.683350016683352
    00:00/00:00
  • Some Fundamental Questions 3. Some Fundamental Questions 93.727060393727058
    00:00/00:00
  • Inspiration from Nature: Physical Malleability 4. Inspiration from Nature: Physi… 119.652986319653
    00:00/00:00
  • Adaptive Form Factor 5. Adaptive Form Factor 232.63263263263264
    00:00/00:00
  • Materials–Flexible System Integration Paradox 6. Materials–Flexible System In… 388.95562228895562
    00:00/00:00
  • Evolution of Manufacturable Flexible Silicon Devices 7. Evolution of Manufacturable Fl… 513.38004671338
    00:00/00:00
  • i. Flexing with Sustainability 8. i. Flexing with Sustainability 779.67967967967968
    00:00/00:00
  • Impact of Flexing Related Processes 9. Impact of Flexing Related Proc… 1074.0073406740073
    00:00/00:00
  • ii. Corrugation Enabled Flexing: Flexible Si PV 10. ii. Corrugation Enabled Flexin… 1175.1418084751419
    00:00/00:00
  • iii. Versatile Flexing with RIE Enabled Back Etch 11. iii. Versatile Flexing with RI… 1376.60994327661
    00:00/00:00
  • Dicing and Transferring 12. Dicing and Transferring 1559.8264931598264
    00:00/00:00
  • Positioning and Bonding: Lego Like Lock & Key 13. Positioning and Bonding: Lego … 1709.7764431097764
    00:00/00:00
  • Interconnects and 3D Printed Encapsulation 14. Interconnects and 3D Printed E… 1847.7143810477144
    00:00/00:00
  • Compatibility With R2R Printing 15. Compatibility With R2R Printin… 2063.12979646313
    00:00/00:00
  • Manufacturable Heterogeneous 3D Integration 16. Manufacturable Heterogeneous 3… 2158.8588588588591
    00:00/00:00
  • Out-of-Plane 3D Integration: Coin Electronics 17. Out-of-Plane 3D Integration: C… 2264.5645645645645
    00:00/00:00
  • Democratization: Electronics for All? 18. Democratization: Electronics f… 2446.9803136469804
    00:00/00:00
  • From Functional Sensors To Artificial Skin 19. From Functional Sensors To Art… 2615.8491825158494
    00:00/00:00
  • Smart Thermal Patch 20. Smart Thermal Patch 2677.9446112779447
    00:00/00:00
  • Choice of Material 21. Choice of Material 2840.2736069402736
    00:00/00:00
  • Choice of Metal 22. Choice of Metal 2879.1458124791461
    00:00/00:00
  • Biocompatibility 23. Biocompatibility 2895.2952952952955
    00:00/00:00
  • CMOS Technology Enabled Fabrication 24. CMOS Technology Enabled Fabric… 2909.3093093093094
    00:00/00:00
  • Physical Characterization 25. Physical Characterization 2941.8752085418755
    00:00/00:00
  • Functionality Testing 26. Functionality Testing 2975.608942275609
    00:00/00:00
  • Interactive System for Digital Pain Management 27. Interactive System for Digital… 3006.5732399065732
    00:00/00:00
  • Future Electronics: Science and Engineering 28. Future Electronics: Science an… 3048.0146813480146
    00:00/00:00
  • Integration of Minds, Disciplines and Industries 29. Integration of Minds, Discipli… 3158.5251918585254
    00:00/00:00
  • Acknowledgement 30. Acknowledgement 3395.0617283950619
    00:00/00:00